DISASSEMBLY
PROCEDURE
1. REMOVE FRONT LICENSE PLATE BRACKET
(a) Remove the 2 screws and front license plate bracket. |
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2. REMOVE NO. 4 ENGINE ROOM WIRE (w/ Fog Light)
(a) Disconnect the 2 connectors. |
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(b) Disengage the 8 clamps to remove the No. 4 engine room wire.
3. REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light)
(a) for Halogen Fog Light: (1) Remove the screw. (2) Disengage the 2 guides to remove the fog light assembly LH. |
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(b) for LED Fog Light: (1) Remove the screw. (2) Disengage the 2 guides to remove the fog light assembly LH. |
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4. REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light)
HINT:
Use the same procedure as for the LH side.
5. REMOVE FOG LIGHT COVER LH (w/ Fog Light)
(a) for Halogen Fog Light: (1) Disengage the 6 claws to remove the fog light cover LH. |
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(b) for LED Fog Light: (1) Disengage the 6 claws to remove the fog light cover LH. |
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6. REMOVE FOG LIGHT COVER RH (w/ Fog Light)
HINT:
Use the same procedure as for the LH side.
7. REMOVE FRONT BUMPER HOLE COVER LH (w/o Fog Light)
(a) Disengage the 6 claws to remove the front bumper hole cover LH. |
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8. REMOVE FRONT BUMPER HOLE COVER RH (w/o Fog Light)
HINT:
Use the same procedure as for the LH side.
9. REMOVE LOWER NO. 1 RADIATOR GRILLE
(a) Disengage the 23 claws to remove the lower No. 1 radiator grille. |
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10. REMOVE FRONT VALANCE PANEL
(a) Remove the 2 outside moulding retainers. |
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(b) Disengage the 14 claws to remove the front valance panel.
11. REMOVE FRONT FENDER LINER RETAINER
(a) Disengage the claw to remove the front fender liner retainer. |
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12. REMOVE FRONT BUMPER UPPER CENTER RETAINER
(a) Disengage the 2 clamps to separate the wire harness. |
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(b) Remove the 6 nuts and front bumper upper center retainer.
13. REMOVE RADIATOR SIDE DEFLECTOR LH
(a) Remove the clip. |
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(b) Disengage the 3 claws to remove the radiator side deflector LH.
14. REMOVE RADIATOR SIDE DEFLECTOR RH
HINT:
Use the same procedure as for the LH side.
15. REMOVE FRONT BUMPER ARM MOUNTING BRACKET LH
(a) Remove the 2 bolts. |
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(b) Disengage the claw to remove the front bumper arm moulding bracket LH.
16. REMOVE FRONT BUMPER ARM MOUNTING BRACKET RH
HINT:
Use the same procedure as for the LH side.
17. REMOVE HEADLIGHT MOUNTING BRACKET
(a) Disengage the 2 claws to remove the headlight mounting bracket. HINT: Use the same procedure for the RH side and LH side. |
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18. REMOVE FRONT BUMPER ENERGY ABSORBER
(a) Disengage the 9 claws and guide to remove the front bumper energy absorber. |
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19. REMOVE FRONT BUMPER REINFORCEMENT
(a) Remove the 6 nuts and front bumper reinforcement. |
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20. REMOVE FRONT BUMPER INNER ARM SUB-ASSEMBLY LH
(a) Put a 7 mm (0.276 in.) drill bit into a drill.
(b) Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.
Standard:
Area |
Specified Condition |
---|---|
A |
5 mm (0.197 in.) |
HINT:
Tape the 7 mm (0.276 in.) drill bit to prevent the drill bit from going too deep.
(c) Lightly press the drill against the 3 rivets and drill off the flanges of the 3 rivets.
CAUTION:
Be careful of the drilled rivet as it may become hot.
NOTICE:
(d) Remove the front bumper inner arm sub-assembly LH.
(e) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.
21. REMOVE FRONT BUMPER INNER ARM SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
22. REMOVE LOWER FRONT BUMPER RETAINER
HINT:
Use the same procedure for both lower front bumper retainers.
(a) Put a 7 mm (0.276 in.) drill bit into a drill.
(b) Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.
Standard:
Area |
Specified Condition |
---|---|
A |
5 mm (0.197 in.) |
HINT:
Tape the 7 mm (0.276 in.) drill bit to prevent the drill bit from going too deep.
(c) Lightly press the drill against the 2 rivets and drill off the flanges of the 2 rivets.
CAUTION:
Be careful of the drilled rivet as it may become hot.
NOTICE:
(d) Remove the lower front bumper retainer.
(e) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.
23. REMOVE NO. 2 FRONT BUMPER EXTENSION SUB-ASSEMBLY LH
(a) Remove the 3 nuts and No. 2 front bumper extension sub-assembly LH. |
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24. REMOVE NO. 2 FRONT BUMPER EXTENSION SUB-ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
25. REMOVE FRONT BUMPER COVER INSERT LH
(a) Remove the bolt. |
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(b) Using a screwdriver, disengage the clip to remove the front bumper cover insert LH as shown in the illustration.
26. REMOVE FRONT BUMPER COVER INSERT RH
HINT:
Use the same procedure as for the LH side.
Installation
INSTALLATION
PROCEDURE
1. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD
NOTICE:
The brake booster interior must not be a vacuum when adjusting the booster. Stop
the engine and depress the brake pedal several times until there is no vacuum in
the booster.
HINT:
Adjust the booster push rod when ...
Rear Occupant Classification Sensor RH Collision Detection (B1788)
DESCRIPTION
DTC B1788 is set when the occupant detection ECU receives a collision detection
signal, which is sent by the occupant classification sensor rear RH when an accident
occurs.
DTC B1788 is also set when the front seat with adjuster frame assembly RH is
subjected to a strong impact, ...
Active head restraints (Access Cab and Double Cab models only)
When the occupant’s back presses against the seatback during a rear-end collision,
the head restraint moves slightly forward to help reduce the risk of whiplash on
the seat occupant.
■Active head restraints
Even small forces applied to the seatback may cause the head restraint to mov ...