Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. INSPECT FRONT DRIVE SHAFT

(a) Check whether there is no remarkable play in the outboard joint.

(a) Check whether there is no remarkable play in the outboard joint.

(b) Check whether the inboard joint slides smoothly in the thrust direction.

(c) Check whether there is no remarkable play in the radial direction of the inboard joint.

(d) Check the boots for damage.

NOTICE:

Move the drive shaft while keeping it level.

2. REMOVE FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Using pliers, disengage the hooks together and remove the large clamp.

(a) Using pliers, disengage the hooks together and remove the large clamp.

(b) Using a side cutter, cut the small boot clamp.

3. SEPARATE INBOARD JOINT BOOT

(a) Slide the inboard joint boot toward the outboard joint.

4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

(a) Place matchmarks on the inboard joint and outboard joint shaft.

(a) Place matchmarks on the inboard joint and outboard joint shaft.

NOTICE:

Do not punch the marks.

(b) Remove the inboard joint from the outboard joint shaft.

(c) Using a snap ring expander, remove the snap ring.

(d) Place matchmarks on the outboard joint shaft and tripod.

NOTICE:

Do not punch the marks.

(e) Using a brass bar and hammer, remove the tripod from the outboard joint shaft.

NOTICE:

Do not tap the roller.

(f) Remove the inboard joint boot from the outboard joint shaft.

5. REMOVE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

(a) Using a side cutter, cut the boot clamps.

6. REMOVE OUTBOARD JOINT BOOT

(a) Remove the outboard joint boot from the outboard joint shaft.

7. REMOVE FRONT DRIVE INNER SHAFT OUTER SHAFT SNAP RING

(a) Using a screwdriver, remove the snap ring.

(a) Using a screwdriver, remove the snap ring.

8. REMOVE FRONT DRIVE SHAFT DUST COVER

(a) Using SST and a press, remove the dust cover.

(a) Using SST and a press, remove the dust cover.

SST: 09950-00020

9. REMOVE FRONT AXLE HUB OIL SEAL

(a) Using a screwdriver and a hammer, remove the oil seal.

(a) Using a screwdriver and a hammer, remove the oil seal.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Removal
REMOVAL PROCEDURE 1. REMOVE FRONT WHEEL 2. DRAIN DIFFERENTIAL OIL 3. SEPARATE FRONT SPEED SENSOR (a) Remove the bolt and separate the front speed sensor. (b) Disengage the 2 clamps. (c) Remov ...

Other materials:

Installation
INSTALLATION PROCEDURE 1. INSTALL FRONT DRIVE SHAFT (a) Coat the spline of the inboard joint shaft with gear oil. (b) Align the shaft splines and install the front drive shaft with a brass bar and hammer. NOTICE: Set the snap ring with the opening side facing downward. Be caref ...

If the vehicle battery is discharged
The following procedures may be used to start the engine if the vehicle’s battery is discharged. You can call your Toyota dealer or qualified repair shop. If you have a set of jumper (or booster) cables and a second vehicle with a 12-volt battery, you can jump start your Toyota following the ...

Installation
INSTALLATION PROCEDURE 1. INSTALL REAR AXLE SHAFT OIL SEAL (a) Using SST and a hammer, install a new oil seal. SST: 09950-60020 09951-00770 SST: 09950-70010 09951-07150 2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE (a) Install a new O-ring. (b) Install the rear axle shaft with backing ...

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