Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Clutch Release Cylinder(for Rc62f)

Toyota Tacoma 2015-2018 Service Manual / Clutch / Clutch Release Cylinder(for Rc62f)

Components

COMPONENTS

ILLUSTRATION

Disassembly

Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE CLUTCH RELEASE CYLINDER KIT

(a) Remove the boot from the cylinder body.

(b) Remove the push rod from the boot.

(c) Using compressed air, remove the piston together with the spring from the cylinder body.

NOTICE:

Do not damage the inside of the cylinder body.

(d) Remove the 2 cylinder cups from the piston.

2. REMOVE RELEASE CYLINDER BLEEDER PLUG

(a) Remove the bleeder plug from the cylinder body.

Removal

REMOVAL

PROCEDURE

1. DRAIN CLUTCH FLUID

2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

(See page 3. REMOVE RELEASE CYLINDER HEAT INSULATOR )

3. REMOVE RELEASE CYLINDER HEAT INSULATOR

(a) Remove the 4 bolts and release cylinder heat insulator from the manual transmission assembly.

4. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE

(a) Using a union nut wrench, remove the clutch release cylinder to accumulator tube from the clutch release cylinder assembly and clutch accumulator assembly.

HINT:

Use a container to catch the fluid.

5. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Remove the 2 bolts and pull out the clutch release cylinder assembly from the manual transmission assembly.

Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.

Torque:

12 N·m {120 kgf·cm, 9 ft·lbf}

2. INSTALL CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE

(a) Using a union nut wrench, install the clutch release cylinder to accumulator tube to the clutch release cylinder assembly and clutch accumulator assembly.

Torque:

Specified tightening torque :

15 N·m {155 kgf·cm, 11 ft·lbf}

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (See page When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) ).
  • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13 N*m (136 kgf*cm, 10 ft.*lbf)

3. INSTALL RELEASE CYLINDER HEAT INSULATOR

(a) Install the release cylinder heat insulator to the manual transmission assembly with the 4 bolts.

Torque:

12 N·m {120 kgf·cm, 9 ft·lbf}

4. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

(See page 5. FILL RESERVOIR WITH BRAKE FLUID )

5. FILL RESERVOIR WITH BRAKE FLUID

6. BLEED CLUTCH LINE

6. BLEED CLUTCH LINE

7. CHECK FLUID LEVEL IN RESERVOIR

7. CHECK FLUID LEVEL IN RESERVOIR

8. INSPECT FOR CLUTCH FLUID LEAK

8. INSPECT FOR CLUTCH FLUID LEAK

Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL RELEASE CYLINDER BLEEDER PLUG

(a) Install the bleeder plug to the cylinder body.

Torque:

11 N·m {110 kgf·cm, 8 ft·lbf}

2. INSTALL CLUTCH RELEASE CYLINDER KIT

(a) Install 2 new cylinder cups to a new piston.

(b) Install a new spring to the piston.

(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.

Text in Illustration

Lithium soap base glycol grease

(d) Install the piston (with the spring) to the cylinder body.

NOTICE:

Do not damage the inside of the cylinder body.

(e) Install the push rod to a new boot.

(f) Install the boot (with the push rod) to the cylinder body.

Clutch Release Cylinder(for R156f)
Components COMPONENTS ILLUSTRATION Removal REMOVAL PROCEDURE 1. DRAIN CLUTCH FLUID 2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY (See page ) 3. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBL ...

Clutch Start Cancel Switch
Inspection INSPECTION PROCEDURE 1. INSPECT CLUTCH START CANCEL SWITCH ASSEMBLY (a) Using an ohmmeter, check that there is resistance between terminals 2 and 4. Standard: 10 ...

Other materials:

How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT: Use the following procedure to troubleshoot the pre-collision system. *: Use the Techstream. PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP NEXT ...

Diagnosis System
DIAGNOSIS SYSTEM 1. DESCRIPTION The ECM stores DTCs (Diagnostic Trouble Codes) when trouble occurs on the vehicle. The diagnosis system allows reading of DTCs stored in the ECM when a the Techstream is connected to the DLC3 (Data Link Connector 3). If the CRUISE MAIN indicator light does not ...

Precaution
PRECAUTION 1. EXPRESSIONS OF IGNITION SWITCH HINT: The type of ignition switch used on this model differs according to the specifications of the vehicle. The expressions listed in the table below are used in this section. Expression Ignition Switch (Position) ...

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