Components
COMPONENTS
ILLUSTRATION
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CLUTCH RELEASE CYLINDER KIT
(a) Remove the boot from the cylinder body.
(b) Remove the push rod from the boot.
(c) Using compressed air, remove the piston together with the spring from the cylinder body. NOTICE: Do not damage the inside of the cylinder body. |
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(d) Remove the 2 cylinder cups from the piston.
2. REMOVE RELEASE CYLINDER BLEEDER PLUG
(a) Remove the bleeder plug from the cylinder body.
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page )
3. REMOVE RELEASE CYLINDER HEAT INSULATOR
(a) Remove the 4 bolts and release cylinder heat insulator from the manual transmission assembly. |
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4. REMOVE CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
(a) Using a union nut wrench, remove the clutch release cylinder to accumulator tube from the clutch release cylinder assembly and clutch accumulator assembly. HINT: Use a container to catch the fluid. |
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5. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Remove the 2 bolts and pull out the clutch release cylinder assembly from the manual transmission assembly. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE
(a) Using a union nut wrench, install the clutch release cylinder to accumulator tube to the clutch release cylinder assembly and clutch accumulator assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
3. INSTALL RELEASE CYLINDER HEAT INSULATOR
(a) Install the release cylinder heat insulator to the manual transmission assembly with the 4 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
4. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page )
5. FILL RESERVOIR WITH BRAKE FLUID
6. BLEED CLUTCH LINE
7. CHECK FLUID LEVEL IN RESERVOIR
8. INSPECT FOR CLUTCH FLUID LEAK
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL RELEASE CYLINDER BLEEDER PLUG
(a) Install the bleeder plug to the cylinder body.
Torque:
11 N·m {110 kgf·cm, 8 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER KIT
(a) Install 2 new cylinder cups to a new piston.
(b) Install a new spring to the piston.
(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.
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Lithium soap base glycol grease |
(d) Install the piston (with the spring) to the cylinder body.
NOTICE:
Do not damage the inside of the cylinder body.
(e) Install the push rod to a new boot.
(f) Install the boot (with the push rod) to the cylinder body.
Low Power Supply Voltage Malfunction (C1241)
DESCRIPTION
If there is a problem with the skid control ECU (master cylinder solenoid) power
supply circuit, the skid control ECU outputs the DTC and prohibits operation under
the fail-safe function.
If the voltage supplied to terminal IG1 is not within the DTC detection threshold
due to mal ...
Data List / Active Test
DATA LIST / ACTIVE TEST
1. READ DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because intermittent conditions or sig ...
Pressure Control Solenoid "G" Actuator Stuck Off (P28077F)
SYSTEM DESCRIPTION
The ECM uses the vehicle speed signal and signals from the transmission revolution
sensors (NT, SP2) to detect the actual gear (1st, 2nd, 3rd, 4th, 5th or 6th gear).
The ECM compares the actual gear with the shift schedule in the ECM memory to
detect mechanical problems of t ...