Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. DRAIN CLUTCH FLUID
2. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(See page )
3. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a union nut wrench, disconnect the clutch release cylinder to flexible hose tube from the clutch release cylinder assembly. HINT: Use a container to catch the fluid. |
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4. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Remove the 2 bolts and clutch release cylinder assembly from the manual transmission assembly. |
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE CLUTCH RELEASE CYLINDER KIT
(a) Remove the boot from the cylinder body.
(b) Remove the push rod from the boot.
(c) Using compressed air, remove the piston together with the spring from the cylinder body. NOTICE: Do not damage the inside of the cylinder body. |
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(d) Remove the 2 cylinder cups from the piston.
2. REMOVE RELEASE CYLINDER BLEEDER PLUG
(a) Remove the bleeder plug from the cylinder body.
Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
(a) Install the clutch release cylinder assembly to the manual transmission assembly with the 2 bolts.
Torque:
12 N·m {120 kgf·cm, 9 ft·lbf}
2. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a union nut wrench, connect the clutch release cylinder to flexible hose tube to the clutch release cylinder assembly.
Torque:
Specified tightening torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
3. INSTALL FRONT PROPELLER SHAFT ASSEMBLY
(See page )
4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED CLUTCH LINE
6. CHECK FLUID LEVEL IN RESERVOIR
7. INSPECT FOR CLUTCH FLUID LEAK
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL RELEASE CYLINDER BLEEDER PLUG
(a) Install the bleeder plug to the cylinder body.
Torque:
11 N·m {110 kgf·cm, 8 ft·lbf}
2. INSTALL CLUTCH RELEASE CYLINDER KIT
(a) Install 2 new cylinder cups to a new piston.
(b) Install a new spring to the piston.
(c) Apply lithium soap base glycol grease to the portions indicated by the arrows in the illustration.
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Lithium soap base glycol grease |
(d) Install the piston (with the spring) to the cylinder body.
NOTICE:
Do not damage the inside of the cylinder body.
(e) Install the push rod to a new boot.
(f) Install the boot (with the push rod) to the cylinder body.
Customize Parameters
CUSTOMIZE PARAMETERS
1. CUSTOMIZING FUNCTION WITH TECHSTREAM
NOTICE:
When the customer requests a change in a function, first make sure that
the function can be customized.
Be sure to make a note of the current settings before customizing.
When troubleshooting a function, f ...
Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART
If a DTC is displayed during the DTC check, check the parts listed in
the table below and proceed to the "See page" given.
*1: "Comes on" means the Malfunction Indicator Lamp (MIL) illuminates.
*2: "DTC stored" means ...
Central Gateway ECU Communication Stop Mode
DESCRIPTION
Detection Item
Symptom
Trouble Area
Central Gateway ECU Communication Stop Mode
Communication system DTCs (DTCs that start with U) that correspond to
"Central Gateway ECU Communication Stop Mode" in "DTC Com ...