Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
3. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
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(a) Using SST, remove the transfer extension housing type T oil seal. SST: 09308-00010 NOTICE: Be careful not to damage the transfer extension housing type T oil seal and extension housing contact surface. |
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5. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
(a) Coat the lip of a new transfer extension housing type T oil seal with MP grease.
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(b) Using SST and a hammer, install the transfer extension housing type T oil seal as shown in the illustration. SST: 09631-12090 SST: 09950-60010 09951-00600 SST: 09950-70010 09951-07100 Drive in depth (A): 48.5 to 49.5 mm (1.910 to 1.948 in.) NOTICE: Be careful not to damage the transfer extension housing type T oil seal. |
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6. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
8. ADD TRANSFER OIL
9. CHECK FOR TRANSFER OIL LEAK
Transfer Case Front Oil Seal
Transfer OilTransmitter Battery(w/ Smart Key System)
Replacement
REPLACEMENT
CAUTION / NOTICE / HINT
NOTICE:
Take extra care when handling these precision electronic components.
PROCEDURE
1. REMOVE TRANSMITTER BATTERY
(a) Push the release hook knob and extract the mechanical key as shown
in the illustration.
Text in Illustra ...
Adjustment
ADJUSTMENT
PROCEDURE
1. PREPARE VEHICLE FOR HEADLIGHT AIM ADJUSTMENT
(a) Prepare the vehicle:
Ensure that there is no damage or deformation to the body around the
headlights.
Fill the fuel tank.
Make sure that the oil is filled to the specified level.
Make sure that the co ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT HEADLIGHT DIMMER SWITCH ASSEMBLY
(a) Check the resistance.
(1) Measure the resistance according to the value(s) in the table below.
Text in Illustration
*a
Component without harness connected
(Headlight Dimme ...