Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
3. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
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(a) Using SST, remove the transfer extension housing type T oil seal. SST: 09308-00010 NOTICE: Be careful not to damage the transfer extension housing type T oil seal and extension housing contact surface. |
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5. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
(a) Coat the lip of a new transfer extension housing type T oil seal with MP grease.
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(b) Using SST and a hammer, install the transfer extension housing type T oil seal as shown in the illustration. SST: 09631-12090 SST: 09950-60010 09951-00600 SST: 09950-70010 09951-07100 Drive in depth (A): 48.5 to 49.5 mm (1.910 to 1.948 in.) NOTICE: Be careful not to damage the transfer extension housing type T oil seal. |
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6. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
8. ADD TRANSFER OIL
9. CHECK FOR TRANSFER OIL LEAK
Transfer Case Front Oil Seal
Transfer OilInstallation
INSTALLATION
PROCEDURE
1. INSTALL TRANSFER ASSEMBLY
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2. INSTALL WIRING HARNESS CLAMP BRACKET
(a) Install the 4 wiring harness clamp brackets with the 4 bolts.
Torque:
8.0 N·m {82 kgf·cm, 71 in·lbf}
3. INSTALL TRANSMISSION BREATHER SUB-ASSEMBLY
(a) Install the 2 brackets to t ...
Output Shaft
Components
COMPONENTS
ILLUSTRATION
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE FRONT OUTPUT SHAFT BEARING
(a) Temporarily install the manual transmission output shaft rear set
nut to the output shaft.
Text in Illustration
*1
Manual ...
Network Gateway Ecu
Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL NETWORK GATEWAY ECU
(a) Install the network gateway ECU with the bolt.
Torque:
3.0 N·m {31 kgf·cm, 27 in·lbf}
(b) Connect the connector.
2. INSTALL LOWER INSTRUMENT PANEL ASSEMBLY
(See page )
R ...