Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
3. REMOVE OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
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(a) Using SST, remove the transfer extension housing type T oil seal. SST: 09308-00010 NOTICE: Be careful not to damage the transfer extension housing type T oil seal and extension housing contact surface. |
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5. INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL
(a) Coat the lip of a new transfer extension housing type T oil seal with MP grease.
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(b) Using SST and a hammer, install the transfer extension housing type T oil seal as shown in the illustration. SST: 09631-12090 SST: 09950-60010 09951-00600 SST: 09950-70010 09951-07100 Drive in depth (A): 48.5 to 49.5 mm (1.910 to 1.948 in.) NOTICE: Be careful not to damage the transfer extension housing type T oil seal. |
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6. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY
7. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
(See page
)
8. ADD TRANSFER OIL
9. CHECK FOR TRANSFER OIL LEAK
Transfer Case Front Oil Seal
Transfer OilOn-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT CAMSHAFT TIMING GEAR BOLT
(a) Remove the camshaft timing oil control solenoid assembly (See page
).
(b) Check that the plunger strokes when the plunger in the center of
the camshaft timing gear bolt is pressed.
Standard stroke:
4 ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column of the
table.
Check each ...
Parking Brake System
Adjustment
ADJUSTMENT
PROCEDURE
1. INSPECT PARKING BRAKE LEVER TRAVEL
(a) Fully pull the parking brake lever to engage the parking brake.
(b) Release the lever to disengage the parking brake.
(c) Slowly pull the parking brake lever all the way and count the number of clicks.
Standard parkin ...