DISASSEMBLY
PROCEDURE
1. REMOVE STARTER YOKE ASSEMBLY
(a) Remove the nut and disconnect the lead wire from terminal C. |
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(b) Remove the 2 bolts.
(c) Pull out the starter yoke assembly and commutator end frame together with the starter armature assembly.
(d) Remove the O-ring from the starter yoke.
2. REMOVE MAGNET STARTER SWITCH ASSEMBLY
(a) Remove the 2 bolts and magnet starter switch assembly. |
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(b) Remove the idle gear, retainer, clutch roller, return spring and starter clutch sub-assembly from the starter drive housing assembly. Text in Illustration
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(c) Using a magnet hand, remove the steel ball from the starter clutch hole. Text in Illustration
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3. REMOVE STARTER BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and commutator end frame from the starter yoke assembly. NOTICE: While holding down the lead wire, remove the commutator end frame. |
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(b) Remove the O-ring from the starter yoke assembly.
(c) Disconnect the 4 brushes from the starter brush holder assembly. (1) Using a screwdriver, hold back the brush spring. (2) Disconnect the brush from the starter brush holder assembly. |
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(d) Remove the starter brush holder assembly.
4. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature assembly from the starter yoke assembly.
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful because intermittent conditions or signals ...
Removal
REMOVAL
PROCEDURE
1. REMOVE FRONT WHEEL
2. INSPECT FRONT SUSPENSION LOWER ARM
(a) Install the hub nuts onto the disc.
(b) Using a dial indicator, check the lower ball joint for excessive play when
you push the hub nuts up and down with a force of 294 N (30 kgf, 66 lbf).
Maximum:
0.5 mm ( ...
Driver Side Door Entry Lock and Unlock Functions do not Operate
DESCRIPTION
If the entry lock and unlock functions do not operate for the driver door only,
the request code may not be being transmitted from the driver door or the front
door outside handle assembly LH (touch sensor) may be malfunctioning. If the entry
functions for other doors operate prop ...