DISASSEMBLY
PROCEDURE
1. REMOVE STARTER YOKE ASSEMBLY
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(a) Remove the nut and disconnect the lead wire from terminal C. |
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(b) Remove the 2 bolts.
(c) Pull out the starter yoke assembly and commutator end frame together with the starter armature assembly.
(d) Remove the O-ring from the starter yoke.
2. REMOVE MAGNET STARTER SWITCH ASSEMBLY
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(a) Remove the 2 bolts and magnet starter switch assembly. |
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(b) Remove the idle gear, retainer, clutch roller, return spring and starter clutch sub-assembly from the starter drive housing assembly. Text in Illustration
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(c) Using a magnet hand, remove the steel ball from the starter clutch hole. Text in Illustration
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3. REMOVE STARTER BRUSH HOLDER ASSEMBLY
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(a) Remove the 2 screws and commutator end frame from the starter yoke assembly. NOTICE: While holding down the lead wire, remove the commutator end frame. |
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(b) Remove the O-ring from the starter yoke assembly.
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(c) Disconnect the 4 brushes from the starter brush holder assembly. (1) Using a screwdriver, hold back the brush spring. (2) Disconnect the brush from the starter brush holder assembly. |
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(d) Remove the starter brush holder assembly.
4. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature assembly from the starter yoke assembly.
Components
InspectionPrecaution
PRECAUTION
IGNITION SWITCH EXPRESSIONS
(a) The type of ignition switch used on this model differs according to the specifications
of the vehicle. The expressions listed in the table below are used in this section.
Expression
Ignition Switch (Position)
Engine Swi ...
Security Horn Assembly
Components
COMPONENTS
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT SECURITY HORN ASSEMBLY
(a) Check the operation.
(1) Apply battery voltage and check operation of the security horn assembly.
OK:
Measurement Condition
Spe ...
Customize Parameters
CUSTOMIZE PARAMETERS
1. CUSTOMIZE FUNCTION WITH TECHSTREAM
NOTICE:
Be sure to record the current settings before customizing.
These buzzers should be ON for safe driving. Perform these procedure
only if it is necessary to turn the buzzer OFF (disabled).
HINT:
The following ...