INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER TUBE
(a) Install the oil cooler tube to the vehicle body with the 2 bolts.
Torque:
28 N·m {286 kgf·cm, 21 ft·lbf}
2. INSTALL NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE
NOTICE:
(a) Install the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the radiator assembly, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(b) Connect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(c) Then pass the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose through the clamp and close the clamp.
3. INSTALL NO. 1 OIL COOLER INLET HOSE AND NO. 1 OIL COOLER OUTLET HOSE
NOTICE:
(a) Install the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
4. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE
NOTICE:
(a) Install the 2 oil cooler tube clamps to the engine assembly with the 2 bolts.
Text in Illustration
|
*1 |
Flexible Hose Clamp |
*2 |
Oil Cooler Tube Clamp |
Torque:
for Bolt A :
14 N·m {143 kgf·cm, 10 ft·lbf}
for Bolt B :
28 N·m {286 kgf·cm, 21 ft·lbf}
(b) Connect the ends of the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to the automatic transmission assembly by hand.
(c) Close the 2 oil cooler tube clamps and install the 2 bolts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
(d) Install the flexible hose clamp to the automatic transmission assembly with the bolt.
Torque:
14 N·m {143 kgf·cm, 10 ft·lbf}
(e) Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.
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(f) Using a 17 mm union nut wrench, tighten the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube. Text in Illustration
Torque: Specified tightening torque : 34 N·m {350 kgf·cm, 25 ft·lbf} HINT:
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5. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(See page
)
6. ADD AUTOMATIC TRANSMISSION FLUID
(See page
)
7. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK
8. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
Components
RemovalInstallation
INSTALLATION
PROCEDURE
1. INSTALL FUEL SUCTION TUBE SET GASKET
(a) Ensure gasket groove is clean and free of foreign particles.
(b) Install a new gasket onto the fuel tank.
(c) Make sure that the gasket sits in the groove.
2. INSTALL FUEL SU ...
Air Inlet Control Servo Motor
Inspection
INSPECTION
PROCEDURE
1. INSPECT AIR INLET CONTROL SERVO MOTOR
(a) Inspect the servo motor operation.
(1) Connect the positive (+) lead from the battery to terminal 1 (FRS)
and negative (-) lead to terminals 2 (REC), then check that the shaft rotates
clockwise s ...
Rear Seat Inner Belt Assembly(for Access Cab)
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE REAR NO. 1 SEAT INNER BELT ASSEMBLY
(a) Open the 2 anchor covers.
(b) Loosen the 2 bolts to remove the 2 rear No. 1 seat inner belt assemblies.
Installation
I ...