ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
). PROCEDURE
1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY (for Double Cab)
(a) Check that the clearance measurements of areas "A" through "J" are within each standard range.
Standard:
|
Area |
Measurement |
Area |
Measurement |
|
A |
3.2 to 6.2 mm (0.126 to 0.244 in.) |
B |
3.4 to 6.4 mm (0.134 to 0.252 in.) |
|
C |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
D |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
E |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
F |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
G |
0.7 to 3.7 mm (0.028 to 0.146 in.) |
H |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
|
I |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
J |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
2. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY (for Access Cab)
(a) Check that the clearance measurements of areas "A" through "J" are within each standard range.
Standard:
|
Area |
Measurement |
Area |
Measurement |
|
A |
3.2 to 6.2 mm (0.126 to 0.244 in.) |
B |
3.4 to 6.4 mm (0.134 to 0.252 in.) |
|
C |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
D |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
E |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
F |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
G |
0.7 to 3.7 mm (0.028 to 0.146 in.) |
H |
4.5 to 7.5 mm (0.177 to 0.295 in.) |
|
I |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
J |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
3. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY
(a) Apply strips of protective tape to the door panel and fender panel, as shown in the illustration.
Text in Illustration
|
Protective Tape |
|
(b) Open the door, and then disengage the 3 clips. HINT: If any clips are damaged, replace them with new ones. |
|
(c) Remove the front fender side panel protector LH from the gap between the fender and door.
|
(d) Using SST, adjust the door horizontally and vertically by loosening the body side hinge bolts. SST: 09812-00010 |
|
(e) Tighten the body side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
(f) Horizontally and vertically adjust the door by loosening the door side hinge bolts.
(g) Tighten the door side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
|
(h) Adjust the striker position by slightly loosening the striker mounting screws with a T40 "TORX" socket wrench and hitting the striker with a plastic hammer. |
|
(i) Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
|
(j) Install the front fender side panel protector LH with the 3 clips. |
|
Front Door
ComponentsDoor Courtesy Switch Circuit
DESCRIPTION
The main body ECU (multiplex network Body ECU) receives a door open or closed
signal from each door courtesy light switch.
WIRING DIAGRAM
CAUTION / NOTICE / HINT
NOTICE:
Recognition code registration is necessary when replacing the main body
ECU (multiplex network bo ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL SHIFT SOLENOID VALVE SLT
(a) Install the shift solenoid valve SLT and straight pin to the transmission
valve body assembly.
2. INSTALL SHIFT SOLENOID VALVE SL2
(a) Install the shift solenoid valv ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL REAR AXLE SHAFT OIL SEAL
(a) Using SST and a hammer, install a new oil seal.
SST: 09950-60020
09951-00770
SST: 09950-70010
09951-07150
2. INSTALL REAR AXLE SHAFT WITH BACKING PLATE
(a) Install a new O-ring.
(b) Install the rear axle shaft with backing ...