ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
). PROCEDURE
1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY (for Double Cab)
(a) Check that the clearance measurements of areas "A" through "J" are within each standard range.
Standard:
|
Area |
Measurement |
Area |
Measurement |
|
A |
3.2 to 6.2 mm (0.126 to 0.244 in.) |
B |
3.4 to 6.4 mm (0.134 to 0.252 in.) |
|
C |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
D |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
E |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
F |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
G |
0.7 to 3.7 mm (0.028 to 0.146 in.) |
H |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
|
I |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
J |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
2. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY (for Access Cab)
(a) Check that the clearance measurements of areas "A" through "J" are within each standard range.
Standard:
|
Area |
Measurement |
Area |
Measurement |
|
A |
3.2 to 6.2 mm (0.126 to 0.244 in.) |
B |
3.4 to 6.4 mm (0.134 to 0.252 in.) |
|
C |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
D |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
E |
1.1 to 4.1 mm (0.043 to 0.161 in.) |
F |
3.3 to 6.3 mm (0.130 to 0.248 in.) |
|
G |
0.7 to 3.7 mm (0.028 to 0.146 in.) |
H |
4.5 to 7.5 mm (0.177 to 0.295 in.) |
|
I |
3.5 to 6.5 mm (0.138 to 0.256 in.) |
J |
0.5 to 3.5 mm (0.020 to 0.138 in.) |
3. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY
(a) Apply strips of protective tape to the door panel and fender panel, as shown in the illustration.
Text in Illustration
|
Protective Tape |
|
(b) Open the door, and then disengage the 3 clips. HINT: If any clips are damaged, replace them with new ones. |
|
(c) Remove the front fender side panel protector LH from the gap between the fender and door.
|
(d) Using SST, adjust the door horizontally and vertically by loosening the body side hinge bolts. SST: 09812-00010 |
|
(e) Tighten the body side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
(f) Horizontally and vertically adjust the door by loosening the door side hinge bolts.
(g) Tighten the door side hinge bolts after the adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
|
(h) Adjust the striker position by slightly loosening the striker mounting screws with a T40 "TORX" socket wrench and hitting the striker with a plastic hammer. |
|
(i) Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
|
(j) Install the front fender side panel protector LH with the 3 clips. |
|
Front Door
ComponentsDiagnosis System
DIAGNOSIS SYSTEM
1. CHECK DLC3
(a) Check the DLC3 (See page ).
2. INSPECT BATTERY VOLTAGE
(a) Measure the battery voltage.
Standard Voltage:
11 to 14 V
If the voltage is below 11 V, recharge or replace the battery.
3. SELF-DIAGNOSTIC MODE (OPERATING IGNITION KEY CYLINDER)
(a) Switch to se ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL SPIRAL CABLE SUB-ASSEMBLY WITH SENSOR
(a) Check that the ignition switch is off.
(b) Check that the battery negative (-) terminal is disconnected.
CAUTION:
Wait at least 90 seconds after disconnecting the ca ...
AUTO LSD Indicator Light does not Come ON
DESCRIPTION
The AUTO LSD does not operate even if the VSC OFF switch is pressed under the
following conditions:
The brake system is faulty.
The temperature inside the hydraulic brake booster increases and the
AUTO LSD operation is suspended.
The rear differential is locked.
...