Toyota Tacoma 2015-2018 Service Manual: Removal

Toyota Tacoma 2015-2018 Service Manual / Differential / Bd20d Differential Carrier Assembly(w/o Differential Lock) / Removal

REMOVAL

CAUTION / NOTICE / HINT

Text in Illustration

*a	Object Exceeding Weight Limit of Transmission Jack

Be sure to perform this procedure with several people as the rear differential carrier assembly is very heavy.
Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.

HINT:

The following procedures are for BD20 (w/o Differential Lock).

PROCEDURE

1. REMOVE REAR WHEELS

2. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 2WD)

(See page 3. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 4WD) )

3. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 4WD)

(See page 4. DRAIN DIFFERENTIAL OIL )

4. DRAIN DIFFERENTIAL OIL

(See page 5. REMOVE REAR AXLE SHAFT WITH BACKING PLATE LH )

5. REMOVE REAR AXLE SHAFT WITH BACKING PLATE LH

(See page 6. REMOVE REAR AXLE SHAFT WITH BACKING PLATE RH )

6. REMOVE REAR AXLE SHAFT WITH BACKING PLATE RH

HINT:

Use the same procedure described for the LH side.

7. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

(a) Remove the 10 nuts, 10 washers and rear differential carrier assembly.

CAUTION:

The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.

NOTICE:

Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.
The remaining oil may leak out when removing the rear differential carrier assembly.
Do not damage the installation surface when removing the rear differential carrier assembly.
Remove the bolts with the rear differential carrier assembly secured.

8. REMOVE REAR DIFFERENTIAL CARRIER GASKET

Components

COMPONENTS ILLUSTRATION HINT: The following specifications are for BD20D (w/o Differential Lock). BD20D differentials are equipped with M8 rear differential carrier to rear axel housing fasteners ...

Installation

INSTALLATION CAUTION / NOTICE / HINT HINT: The following procedures are for BD20 (w/o Differential Lock). PROCEDURE 1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY (a) Clean the contact surfaces o ...

Other materials:

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE RADIATOR DRAIN COCK PLUG (a) Remove the radiator drain cock plug from the radiator assembly. (b) Remove the O-ring from the radiator drain cock plug. 2. REMOVE RADIATOR TO SUPPORT SEAL (a) Remove the 2 radiator to support seals from the radiator assem ...

Inspection
INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER PUMP ASSEMBLY (a) Connect the positive (+) lead from the battery to the red cable of the pump, and the negative (-) lead to the black cable. (b) Check the brake booster pump operation. OK: Operation sound is heard. ...

Problem Symptoms Table
PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by check ...