Toyota Tacoma 2015-2018 Service Manual: Removal

Toyota Tacoma 2015-2018 Service Manual / Differential / Bd20d Differential Carrier Assembly(w/o Differential Lock) / Removal

REMOVAL

CAUTION / NOTICE / HINT

Text in Illustration

*a	Object Exceeding Weight Limit of Transmission Jack

Be sure to perform this procedure with several people as the rear differential carrier assembly is very heavy.
Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop or a part may fall.

HINT:

The following procedures are for BD20 (w/o Differential Lock).

PROCEDURE

1. REMOVE REAR WHEELS

2. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 2WD)

(See page 3. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 4WD) )

3. REMOVE REAR PROPELLER SHAFT ASSEMBLY (for 4WD)

(See page 4. DRAIN DIFFERENTIAL OIL )

4. DRAIN DIFFERENTIAL OIL

(See page 5. REMOVE REAR AXLE SHAFT WITH BACKING PLATE LH )

5. REMOVE REAR AXLE SHAFT WITH BACKING PLATE LH

(See page 6. REMOVE REAR AXLE SHAFT WITH BACKING PLATE RH )

6. REMOVE REAR AXLE SHAFT WITH BACKING PLATE RH

HINT:

Use the same procedure described for the LH side.

7. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

(a) Remove the 10 nuts, 10 washers and rear differential carrier assembly.

CAUTION:

The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.

NOTICE:

Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.
The remaining oil may leak out when removing the rear differential carrier assembly.
Do not damage the installation surface when removing the rear differential carrier assembly.
Remove the bolts with the rear differential carrier assembly secured.

8. REMOVE REAR DIFFERENTIAL CARRIER GASKET

Components

COMPONENTS ILLUSTRATION HINT: The following specifications are for BD20D (w/o Differential Lock). BD20D differentials are equipped with M8 rear differential carrier to rear axel housing fasteners ...

Installation

INSTALLATION CAUTION / NOTICE / HINT HINT: The following procedures are for BD20 (w/o Differential Lock). PROCEDURE 1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY (a) Clean the contact surfaces o ...

Other materials:

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE BRAKE ACTUATOR BRACKET NO. 1 (a) Using a hexagon wrench (5 mm), remove the screw and brake actuator bracket No. 1. (b) Using a screwdriver, remove the fluid level warning switch connector. 2. REMOVE BRAKE M ...

Fail-safe Chart
FAIL-SAFE CHART 1. Fail-safe This function minimizes the loss of operation when any abnormality occurs in a sensor or solenoid. Fail-safe Control List Malfunction Part Function Transmission revolution sensor (NT) During a transmission revolutio ...

Removal
REMOVAL PROCEDURE 1. REMOVE FUEL PUMP ASSEMBLY (for High Pressure) (See page ) 2. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY (a) Loosen the 2 union nuts and remove the No. 2 fuel pipe sub-assembly from the fuel delivery pipe RH and fuel delivery pipe sub-assembly LH. Text in Illustration ...