Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL NO. 1 FUEL TANK PROTECTOR

(a) Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips.

2. INSTALL FUEL SUCTION TUBE SET GASKET

Click here 3. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

3. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Click here 4. INSTALL FUEL PUMP GAUGE RETAINER

4. INSTALL FUEL PUMP GAUGE RETAINER

Click here 5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Install the fuel tank main tube sub-assembly with the fuel tube joint clip.

NOTICE:

  • Check that there are no scratches or foreign objects on the connecting parts.
  • Check that the fuel tube joint are inserted securely.
  • Check that the tube joint clip are on the collar of the fuel tube joint.
  • After installing the tube joint clip, check that the fuel tube joint cannot be pulled off.

*1

Fuel Tube Joint

*2

O-ring

*3

Fuel Tube

*4

Tube Joint Clip

*a

Correct

*b

Incorrect

(b) Engage the 3 clamps and install the fuel tank main tube sub-assembly to the fuel tank assembly.

6. INSTALL FUEL TANK ASSEMBLY

(a) Set the fuel tank assembly on an engine lifter and lift up the engine lifter.

NOTICE:

Do not allow the fuel tank assembly to contact the vehicle, especially the differential.

(b) Install the 2 fuel tank bands.

(1) Install the 2 fuel tank bands with the 2 pins and 2 clips.

(2) Install the 2 fuel tank bands with the 2 bolts.

Torque:

62 N·m {632 kgf·cm, 46 ft·lbf}

*1

Pin

*2

Clip

(c) Connect the 2 fuel suction tube with pump and gauge assembly connectors.

(d) w/ Fuel Tank Cover:

(1) Engage the 4 claws and install the fuel tank cover.

HINT:

When installing, align the mark of the fuel tank cover with the mark of the fuel tank assembly as shown in the illustration.

*a

Mark of Fuel Tank Cover

*b

Mark of Fuel Tank Assembly

*c

Align

(e) Connect the fuel breather tube.

Click here 7. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

7. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY

(a) Connect the fuel tank vent hose sub-assembly.

Click here 8. CONNECT FUEL TANK INLET PIPE SUB-ASSEMBLY

8. CONNECT FUEL TANK INLET PIPE SUB-ASSEMBLY

(a) Connect the fuel tank inlet pipe sub-assembly to the fuel tank assembly and lock it by pushing in the retainer of quick connector.

NOTICE:

  • Check for dirt or other foreign matter on the parts to be connected and clean them if necessary.
  • Check if there is any damage or foreign objects on the connected part.
  • After connecting the fuel tank inlet pipe sub-assembly, check that it is securely connected by pulling on it.

*a

Retainer

9. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Connect the fuel tank main tube sub-assembly.

Click here (b) Install the fuel pipe clamp.

(b) Install the fuel pipe clamp.

10. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY (for Hydraulic Brake Booster)

(a) Install the No. 1 fuel tank protector sub-assembly to the 2 fuel tank bands with the 4 nuts.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

11. ADD FUEL

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 13. INSPECT FOR FUEL LEAK

13. INSPECT FOR FUEL LEAK

Click here 2gr-fks Ignition

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2gr-fks Ignition
...

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