INSTALLATION
PROCEDURE
1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY
(a) Install the actuator bracket with the 3 bolts in the sequence shown in the illustration. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf} |
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2. INSTALL BRAKE ACTUATOR ASSEMBLY
(a) Install the brake actuator with bracket with the 3 nuts in the sequence shown in the illustration. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
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(b) Temporarily install each brake tube in the correct positions of the brake actuator as shown in the illustration. Text in Illustration
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(c) Using a union nut wrench, install the 6 brake tubes to the brake actuator. Text in Illustration
(1) for 12 mm flare nuts : Torque: Specified tightening torque : 20 N·m {199 kgf·cm, 14 ft·lbf} HINT:
(2) for 10 mm flare nuts : Torque: Specified tightening torque : 15 N·m {155 kgf·cm, 11 ft·lbf} HINT:
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(d) Connect the brake actuator connector.
(e) Lock the connector lock lever.
NOTICE:
Make sure that the lever is locked securely.
3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2TR-FE)
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4. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2TR-FE)
5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2TR-FE)
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6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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7. FILL RESERVOIR WITH BRAKE FLUID
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8. BLEED MASTER CYLINDER
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9. BLEED BRAKE LINE
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10. BLEED BRAKE ACTUATOR
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11. INSPECT FLUID LEVEL IN RESERVOIR
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12. INSPECT FOR BRAKE FLUID LEAK
13. CHECK BRAKE ACTUATOR WITH TECHSTREAM
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14. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION
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15. CHECK AND CLEAR DTC
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Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for both the RH and LH sides.
The procedure described below is for the LH side.
PROCEDURE
1. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY
(a) Insert the 6 hooks, install 7 new bolts, 2 new clips (A) with pins and 2
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Inspection
INSPECTION
PROCEDURE
1. INSPECT BRAKE CYLINDER AND PISTON
(a) Check the cylinder bore and piston for rust and scoring.
2. INSPECT PAD LINING THICKNESS
(a) Using a ruler, measure the pad lining thickness.
Standard thickness:
11.5 mm (0.453 in.)
Minimum thickness:
1.0 mm (0.0394 in.) ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repair" after replacing an ignition coil assembly or
spark plug (See page ).
PROCEDURE
1. PERFORM SPARK TEST
(a) Check for DTCs (See page ).
NOTICE:
If any DTC is output, perform the troubleshooting p ...