Toyota Tacoma manuals

Toyota Tacoma (2015-2018) Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL HYDRAULIC BRAKE BOOSTER

(a) Install a new brake booster gasket onto the hydraulic brake booster.

(b) Install the hydraulic brake booster with the 4 nuts.

Torque:

14 N·m {145 kgf·cm, 10 ft·lbf}

(c) Using a union nut wrench, connect the 4 brake lines to the correct positions of the hydraulic brake booster, as shown in the illustration.

Text in Illustration

*a

to Right Rear Wheel

*b

to Right Front Wheel

*c

to Left Front Wheel

*d

to Left Rear Wheel

Torque:

without union nut wrench :

15 N·m {155 kgf·cm, 11 ft·lbf}

with union nut wrench :

14 N·m {145 kgf·cm, 10 ft·lbf}

HINT:

  • This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) (See page This torque value is effective when the union nut wrench is ).
  • This torque value is effective when the union nut wrench is parallel to the torque wrench.

(d) Connect the 3 connectors.

2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS

3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

3. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

(See page 4. INSPECT BRAKE PEDAL HEIGHT 4. INSPECT BRAKE PEDAL HEIGHT )

4. INSPECT BRAKE PEDAL HEIGHT

5. INSPECT PEDAL FREE PLAY

5. INSPECT PEDAL FREE PLAY

6. INSPECT PEDAL RESERVE DISTANCE

6. INSPECT PEDAL RESERVE DISTANCE

7. FILL RESERVOIR WITH BRAKE FLUID

7. FILL RESERVOIR WITH BRAKE FLUID

8. BLEED BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY

8. BLEED BRAKE BOOSTER WITH ACCUMULATOR PUMP ASSEMBLY

9. BLEED BRAKE LINE

9. BLEED BRAKE LINE

10. BLEED MASTER CYLINDER SOLENOID

10. BLEED MASTER CYLINDER SOLENOID

11. INSPECT FLUID LEVEL IN RESERVOIR

11. INSPECT FLUID LEVEL IN RESERVOIR

12. INSPECT FOR BRAKE FLUID LEAK

12. INSPECT FOR BRAKE FLUID LEAK

13. INSPECT BRAKE MASTER CYLINDER OPERATION

Rear Brake

Disposal
DISPOSAL PROCEDURE 1. DISPOSE OF BRAKE BOOSTER ACCUMULATOR ASSEMBLY (a) Place the brake booster accumulator in a vise and cover it with a cloth. (b) Slowly cut a hole on the brake booster accumu ...

Rear Brake
...

Other materials:

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. CHECK FUEL PUMP ASSEMBLY OPERATION (a) Check fuel pressure. (1) Connect the Techstream to the DLC3. (2) Start the engine. (3) Turn the Techstream on. (4) Enter the following menus: Powertrain / Engine / Active Test / Control the Target Fuel Pressure. (5) ...

Installation
INSTALLATION PROCEDURE 1. INSTALL PARK/NEUTRAL POSITION SWITCH HINT: Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch as the detent spring may become detached from the manual valve lever shaft. (a) Clean the bolt and bolt ...

How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT HINT: Use the following procedure to troubleshoot the audio and visual system. *: Use the Techstream. PROCEDURE 1. VEHICLE BROUGHT TO WORKSHOP NEXT ...

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