INSTALLATION
PROCEDURE
1. INSTALL VANE PUMP ASSEMBLY
(a) Install the vane pump assembly with the 2 bolts.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(b) Connect the ground wire with the bolt.
Torque:
8.5 N·m {87 kgf·cm, 75 in·lbf}
2. CONNECT PRESSURE FEED TUBE ASSEMBLY
(a) Install a new gasket to the pressure feed tube assembly.
(b) Connect the pressure feed tube assembly with the union bolt.
Torque:
50 N·m {510 kgf·cm, 37 ft·lbf}
(c) Connect the oil pressure switch connector.
NOTICE:
Make sure that no oil adheres to the connector.
3. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
(a) Connect the No. 1 oil reservoir to pump hose and slide the clip to secure it.
4. INSTALL FRONT FENDER APRON UPPER SEAL RH
5. INSTALL FAN AND GENERATOR V BELT
6. ADD POWER STEERING FLUID
7. BLEED POWER STEERING FLUID
8. INSPECT FOR POWER STEERING FLUID LEAK
9. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
10. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
InspectionOn-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET
(a) This is a method to specify trouble areas by using a manifold gauge set.
Read the manifold gauge pressure when the following conditions are established.
Test conditions:
Engine has been warmed u ...
Check For Intermittent Problems
CHECK FOR INTERMITTENT PROBLEMS
1. DESCRIPTION
HINT:
A momentary interruption (open circuit) in the connectors and/or wire harness
between the sensors and ECUs can be detected through the ECU data monitor function
of the Techstream.
(a) Turn the ignition switch off.
(b) Connect the Techstre ...
Clutch Switch Circuit
DESCRIPTION
Clutch switch circuit inspection is necessary for manual transmission vehicles.
When the clutch pedal is released, the ECM receives the positive (+) battery
voltage through the ECU-IG NO. 2 fuse and ignition switch. While the clutch pedal
is depressed, the clutch switch assembly se ...