INSTALLATION
CAUTION / NOTICE / HINT
HINT:
The following procedures are for BD22 (w/ Differential Lock).
PROCEDURE
1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY
(a) Clean the contact surfaces of the rear differential carrier assembly and axle housing.
(b) Install the rear differential carrier assembly and a new rear differential carrier gasket with the 10 nuts and 10 washers.
Torque:
45 N·m {459 kgf·cm, 33 ft·lbf}
CAUTION:
The rear differential carrier assembly is a heavy component. Make sure that it is supported securely.
NOTICE:
- Do not damage the installation surface when installing the rear differential carrier assembly.
- The remaining oil may leak out when installing the rear differential carrier assembly.
- Securely support the rear differential carrier assembly while performing this step to avoid excessively tilting or dropping the rear differential carrier assembly.
- Install the bolts with the rear differential carrier assembly secured.
(c) Connect the 2 connectors.
2. INSTALL REAR DIFFERENTIAL PROTECTOR
(a) Install the differential protector with the 2 bolts.
Torque:
12.0 N·m {122 kgf·cm, 9 ft·lbf}
3. INSTALL REAR AXLE SHAFT WITH BACKING PLATE LH
(See page .gif)
)
4. INSTALL REAR AXLE SHAFT WITH BACKING PLATE RH
HINT:
Use the same procedure described for the LH side.
5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 2WD)
(See page )
6. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 4WD)
(See page )
7. ADD DIFFERENTIAL OIL
(See page )
8. BLEED BRAKE SYSTEM (for Hydraulic Brake Booster)
(See page )
9. BLEED BRAKE SYSTEM (for Vacuum Brake Booster)
(See page )
10. ADJUST PARKING BRAKE
(See page )
11. INSTALL REAR WHEELS
Torque:
113 N·m {1152 kgf·cm, 83 ft·lbf}
12. CHECK ABS SPEED SENSOR SIGNAL (for Hydraulic Brake Booster)
(See page )
13. CHECK ABS SPEED SENSOR SIGNAL (for Vacuum Brake Booster)
(See page )
