Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Charging Failure

PROCEDURE

1.

CHECK GENERATOR PULLEY WITH CLUTCH (ON-VEHICLE INSPECTION)

(a) Start the engine and visually check if the fan of the generator rotor assembly located inside the generator assembly is operating.

OK:

The fan of the generator rotor assembly is operating.

NG

REPLACE GENERATOR PULLEY WITH CLUTCH

OK

2.

CHECK GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

(a) Remove the generator assembly (See page ). (b) Check the installation condition of the generator pulley cap. ).

(b) Check the installation condition of the generator pulley cap.

OK:

The generator pulley cap is not loose or missing.

(c) Check for grease leaks (for wet pulley) or particle formation due to friction (for dry pulley).

OK:

No grease leaks (for wet pulley) or large build-up of particles (for dry pulley).

(d) Check the generator with clutch pulley for misalignment (interference with the generator assembly).

OK:

The generator pulley with clutch is correctly aligned (no interference with the generator assembly).

(e) Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.

OK:

Noise does not occur when turned in both directions.

(f) Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.

OK:

The generator pulley with clutch does not have runout.

(g) Using a screwdriver, hold the fan of the generator rotor assembly located inside the generator assembly in place and check that the generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

OK:

The generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

OK

REPAIR OR REPLACE GENERATOR ASSEMBLY

NG

REPLACE GENERATOR PULLEY WITH CLUTCH

Lost Communication with Alternator Missing Message (P161A87)
DESCRIPTION The ECM communicates with the generator assembly via LIN communication. If a LIN communication error is detected, the ECM stores this DTC. DTC No. DTC Detection C ...

Noise Occurs from V-ribbed Belt or Generator Assembly
PROCEDURE 1. CONFIRM PROBLEM SYMPTOM (a) Confirm the problem symptom. Result Result Proceed to Noise occurs from fan and gene ...

Other materials:

Problem Symptoms Table
PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by check ...

Inspection
INSPECTION PROCEDURE 1. INSPECT FRONT SUSPENSION LOWER ARM (a) Flip the ball joint stud back and forth 5 times, as shown in the illustration, before installing the nut. (b) Using a torque wrench, turn the nut continuously at a rate of 2 to 4 seconds per turn and take the torque reading on ...

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT BRAKE MASTER CYLINDER FLUID PRESSURE CHANGE (a) Inspect the battery positive voltage. Battery positive voltage: 10 to 14 V (b) Turn the ignition switch to OFF, and depress the brake pedal more than 20 times. HINT: When pressure in the accumulator ...

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