REASSEMBLY
PROCEDURE
1. INSTALL STARTER ARMATURE ASSEMBLY
(a) Install the starter armature to the starter yoke.
2. INSTALL STARTER BRUSH HOLDER ASSEMBLY
(a) Install the starter brush holder assembly.
(b) Connect the 4 brushes to the starter brush holder assembly. (1) Using a screwdriver, hold back the brush spring. (2) Connect the brush to the starter brush holder assembly. NOTICE: Check that the positive (+) lead wires are not grounded. |
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(c) Place a new O-ring in position on the commutator end frame.
(d) Install the commutator end frame with the 2 screws. Torque: 1.5 N·m {15 kgf·cm, 13 in·lbf} |
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3. INSTALL MAGNET STARTER SWITCH ASSEMBLY
(a) Apply high-temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.
(b) Insert the steel ball into the starter clutch hole. |
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(c) Insert the return spring into the starter clutch hole. Text Illustration
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(d) Install the starter clutch sub-assembly, idle gear, retainer and clutch roller to the starter drive housing assembly.
(e) Install the starter drive housing assembly to the magnet starter switch assembly with the 2 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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4. INSTALL STARTER YOKE ASSEMBLY
(a) Install a new O-ring to the groove of the starter yoke assembly.
(b) Align the claw of the starter yoke assembly with the groove of the starter switch. Text in Illustration
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(c) Install the starter yoke assembly to the magnet starter switch assembly with the 2 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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(d) Connect the lead wire to terminal C with the nut.
Torque:
5.9 N·m {60 kgf·cm, 52 in·lbf}
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR DRIVE END FRAME BEARING
(a) Using SST and a press, press in a new generator drive end frame bearing.
SST: 09950-60010
09951-00470
SST: 09950-70010
09951-07100
(b) Fit the ta ...
System Diagram
SYSTEM DIAGRAM
Component
Outline
Engine switch
Transponder key amplifier
Turns on the power and starts the engine.
Contains a built-in transponder key amplifier to start the engine
when the key does ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use these procedures to troubleshoot the smart key system (for Entry
Function).
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
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