INSTALLATION
PROCEDURE
1. INSTALL NO. 1 FUEL TANK PROTECTOR
(a) Install the No. 1 fuel tank protector to the fuel tank assembly with the 4 clips.
2. INSTALL FUEL SUCTION TUBE SET GASKET
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3. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY
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4. INSTALL FUEL PUMP GAUGE RETAINER
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5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Install the fuel tank main tube sub-assembly with the fuel tube joint clip.
NOTICE:
*1 |
Fuel Tube Joint |
*2 |
O-ring |
*3 |
Fuel Tube |
*4 |
Tube Joint Clip |
*a |
Correct |
*b |
Incorrect |
(b) Engage the 3 clamps and install the fuel tank main tube sub-assembly to the fuel tank assembly.
6. INSTALL FUEL TANK ASSEMBLY
(a) Set the fuel tank assembly on an engine lifter and lift up the engine lifter.
NOTICE:
Do not allow the fuel tank assembly to contact the vehicle, especially the differential.
(b) Install the 2 fuel tank bands. (1) Install the 2 fuel tank bands with the 2 pins and 2 clips. (2) Install the 2 fuel tank bands with the 2 bolts. Torque: 62 N·m {632 kgf·cm, 46 ft·lbf} |
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(c) Connect the 2 fuel suction tube with pump and gauge assembly connectors.
(d) w/ Fuel Tank Cover: (1) Engage the 4 claws and install the fuel tank cover. HINT: When installing, align the mark of the fuel tank cover with the mark of the fuel tank assembly as shown in the illustration. |
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(e) Connect the fuel breather tube.
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7. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Connect the fuel tank vent hose sub-assembly.
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8. CONNECT FUEL TANK INLET PIPE SUB-ASSEMBLY
(a) Connect the fuel tank inlet pipe sub-assembly to the fuel tank assembly and lock it by pushing in the retainer of quick connector. NOTICE:
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9. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Connect the fuel tank main tube sub-assembly.
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(b) Install the fuel pipe clamp.
10. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY (for Hydraulic Brake Booster)
(a) Install the No. 1 fuel tank protector sub-assembly to the 2 fuel tank bands with the 4 nuts.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
11. ADD FUEL
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
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13. INSPECT FOR FUEL LEAK
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Cruise Main Indicator Light Circuit
DESCRIPTION
When the dynamic radar cruise control system is turned on using the cruise control
main switch (ON-OFF button), the cruise control indicator (vehicle-to-vehicle distance
control mode) illuminates. The ECM uses this and other indicators to indicate the
control condition (presence o ...
Front Radar Sensor Incorrect Axial Gap (C1A11,C1A14)
DESCRIPTION
When the system determines that the vehicle is driving straight ahead based on
signals from the yaw rate and acceleration sensor (airbag sensor assembly), etc.,
the millimeter wave radar sensor assembly performs self-diagnosis to check if the
sensor beam axis is misaligned.
C1A11 ...
Engine Coolant Temperature Receiver Gauge Malfunction
DESCRIPTION
In this circuit, the meter CPU receives engine coolant temperature signals from
the ECM using the CAN communication system (CAN V1 Bus). The meter CPU displays
engine coolant temperature that is calculated based on the data received from the
ECM.
WIRING DIAGRAM
CAUTION / NOTIC ...