INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)
(a) Install the 2 oil cooler brackets to the oil cooler assembly with the 2 bolts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
(b) Install the oil cooler assembly to the vehicle body with the 3 bolts in the order shown in the illustration. Torque: 5.5 N·m {56 kgf·cm, 49 in·lbf} |
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2. INSTALL NO. 1 OIL COOLER TUBE SUB-ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)
(a) Install the No.1 oil cooler tube sub-assembly to the oil cooler bracket with the bolt.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
3. INSTALL NO. 6 OIL COOLER INLET HOSE AND NO. 6 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)
NOTICE:
(a) Install the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose to the oil cooler assembly, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(b) Connect the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose to the No.1 oil cooler tube sub-assembly, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
4. INSTALL OIL COOLER TUBE
(a) Install the oil cooler tube to the vehicle body with the 2 bolts.
Torque:
28 N·m {286 kgf·cm, 21 ft·lbf}
5. INSTALL NO. 5 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)
NOTICE:
(a) Install the No. 5 oil cooler outlet hose to the No.1 oil cooler tube sub-assembly, and slide the clip to secure it.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(b) Connect the No. 5 oil cooler outlet hose to the radiator assembly, and slide the clip to secure it.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
6. INSTALL NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE
NOTICE:
(a) w/o Air Cooled Transmission Oil Cooler:
(1) Install the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the radiator assembly, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(b) w/ Air Cooled Transmission Oil Cooler:
(1) Install the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the radiator assembly and No.1 oil cooler tube sub-assembly, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(c) Connect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(d) Then pass the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose through the clamp and close the clamp.
7. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE
(a) Install the 2 oil cooler tube clamps to the automatic transmission assembly and engine assembly with the 2 bolts.
Torque:
14 N·m {143 kgf·cm, 10 ft·lbf}
(b) Install the No. 1 oil cooler inlet tube, No. 1 oil cooler outlet tube and 2 flexible hose clamps to the 2 oil cooler tube clamps with the 2 bolts.
Torque:
5.5 N·m {56 kgf·cm, 49 in·lbf}
8. INSTALL NO. 3 OIL COOLER INLET HOSE AND NO. 3 OIL COOLER OUTLET HOSE
NOTICE:
(a) Install the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(b) Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the oil cooler tube, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
9. INSTALL TRANSMISSION OIL COOLER ASSEMBLY
NOTICE:
(a) Coat 2 new O-rings with ATF, and install them to the transmission oil cooler assembly.
(b) Align the transmission oil cooler assembly with the transmission oil thermostat and assemble them with the 3 bolts.
Torque:
14 N·m {143 kgf·cm, 10 ft·lbf}
(c) Install the transmission oil cooler assembly with transmission oil thermostat to the automatic transmission assembly with the 3 bolts in the order shown in the illustration. Text in Illustration
Torque: 21 N·m {214 kgf·cm, 15 ft·lbf} |
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(d) Install the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the transmission oil thermostat, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(e) Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the automatic transmission assembly, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
(f) Connect the 2 water by-pass hoses to the transmission oil cooler assembly, and slide the 2 clips to secure them. Text in Illustration
NOTICE: Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts. |
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10. INSTALL NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE
NOTICE:
(a) Install the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the transmission oil thermostat, and slide the 2 clips to secure them. Text in Illustration
NOTICE: Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts. |
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(b) Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.
NOTICE:
Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.
11. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
(See page
12. INSTALL RADIATOR GRILLE
(See page )
13. ADD ENGINE COOLANT
14. ADD AUTOMATIC TRANSMISSION FLUID
(See page )
15. INSPECT FOR COOLANT LEAK
16. INSPECT FOR AUTOMATIC TRANSMISSION FLUID LEAK
17. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
18. INSTALL NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
Torque:
30 N·m {306 kgf·cm, 22 ft·lbf}
System Description
SYSTEM DESCRIPTION
1. BRIEF DESCRIPTION
(a) The Controller Area Network (CAN) is a serial data communication system for
real time application. It is a vehicle multiplex communication system which has
a high communication speed and the ability to detect malfunctions.
(b) Using the CANH and C ...
Rear Speed Sensor
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting
the cable from the negative (-) battery terminal.
Therefore, make sure to read the disconnecting the cable from the negative (-)
battery terminal notic ...
Luggage compartment features
Behind the rear seat (Double
Cab models only)
1.Cargo net hooks (vehicles with sub woofer)
2.Grocery bag hooks
3.Flashlight holder
4.Storage boxes
Deck
1. Auxiliary boxes
2. Tie-down cleats
3. Deck hooks
Auxiliary boxes
Left side
1. Turn the knob counterclockwise.
2. Open the ...