DISASSEMBLY
PROCEDURE
1. FIX VANE PUMP ASSEMBLY
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(a) Using SST, fix the vane pump assembly in a vise. SST: 09630-00014 09631-00132 NOTICE: When using a vise, do not overtighten it. |
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2. REMOVE POWER STEERING SUCTION PORT UNION
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(a) Remove the bolt and suction port union. |
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(b) Remove the O-ring from the suction port union.
3. REMOVE FLOW CONTROL VALVE ASSEMBLY
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(a) Remove the pressure port union. |
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(b) Remove the O-ring from the pressure port union.
(c) Remove the flow control valve assembly and compression spring.
4. REMOVE REAR VANE PUMP HOUSING
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(a) Remove the 4 bolts and rear vane pump housing from the front vane pump housing. |
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(b) Using a screwdriver, remove the O-ring from the rear vane pump housing. |
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5. REMOVE PULLEY SHAFT SUB-ASSEMBLY
(a) Using a screwdriver, remove the snap ring from the pulley shaft sub-assembly.
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(b) Remove the pulley shaft. NOTICE: Be careful not to drop or damage the pulley shaft. If damaged, replace it with a new one. |
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6. REMOVE VANE PUMP ROTOR
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(a) Remove the 10 vane pump plates. NOTICE: Take care not to drop the vane pump plates. |
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(b) Remove the vane pump rotor from the front vane pump housing.
7. REMOVE VANE PUMP CAM RING
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(a) Remove the vane pump cam ring from the front vane pump housing. |
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8. REMOVE FRONT VANE PUMP SIDE PLATE
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(a) Remove the front vane pump side plate from the front vane pump housing. |
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(b) Using a screwdriver, remove the O-ring from the front vane pump side plate. |
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(c) Remove the O-ring from the front vane pump housing. |
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9. REMOVE VANE PUMP HOUSING OIL SEAL
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(a) Using screwdriver, remove the vane pump housing oil seal. Text in Illustration
NOTICE: Be careful not to damage the front vane pump housing. |
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Components
RemovalAdjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
NOTICE:
For vehicles equipped with VSC, if the wheel alignment has been adjusted, and
if suspension or underbody components have been removed/installed or replaced, be
sure to perform the following initialization procedure in order for the system to
functi ...
Wheels
If a wheel is bent, cracked or heavily corroded, it should be replaced.
Otherwise, the tire may separate from the wheel or cause loss of handling control.
■ Wheel selection
When replacing wheels, care should be taken to ensure that they are equivalent
to those removed in load capacity, di ...
Components
COMPONENTS
ILLUSTRATION
*A
for Double Cab
*B
w/o Woofer
*C
w/ Woofer
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*1
LUGGAGE COMPARTMENT SIDE TRAY RH
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-
ILLUSTRATION
*A ...