INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-crash safety system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
PROCEDURE
1. CLEAN WINDSHIELD GLASS
(a) When reusing the windshield glass:
(1) Using a scraper, remove any remaining adhesive and windshield glass adhesive dam residue from the windshield glass. NOTICE: Be careful not to damage the windshield glass. |
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(2) Clean the outer circumference of the windshield glass with a non-residue solvent.
NOTICE:
Even if using a new windshield glass, clean the windshield glass with a non-residue solvent.
2. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Using a brush or sponge, coat the application area of the No. 2 windshield glass stopper with primer G.
NOTICE:
(b) Remove the peeling paper from the face of 2 new No. 2 windshield glass stoppers.
NOTICE:
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
(c) Install 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration. Text in Illustration
Specification:
NOTICE:
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3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)
(a) Using a brush or sponge, coat the application area of the No. 1 windshield glass stopper with primer G.
NOTICE:
(b) Remove the peeling paper from the face of 2 new No. 1 windshield glass stoppers.
NOTICE:
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
(c) Install 2 new No. 1 windshield glass stoppers to the windshield glass as shown in the illustration. Text in Illustration
Specification:
NOTICE:
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4. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)
(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.
5. INSTALL WINDSHIELD GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of the windshield glass adhesive dam with primer G.
NOTICE:
(b) Remove the peeling paper from the face of the windshield glass adhesive dam.
NOTICE:
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
(c) Install the windshield glass adhesive dam to the windshield glass as shown in the illustration.
Text in Illustration
*1 |
Window Glass Adhesive Dam |
- |
- |
*a |
Ceramic Notch |
- |
- |
Specification:
Area |
Measurement |
---|---|
a |
31.1 mm (1.22 in.) |
6. INSTALL WINDSHIELD GLASS
(a) Clean and shape the contact surface of the vehicle body.
(1) Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration. NOTICE: Leave as much adhesive on the vehicle body as possible. |
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(b) Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
(c) Windshield glass preliminary installation procedures.
(1) Install the suction cups to the windshield glass.
(2) Engage the windshield glass stopper to temporarily place the windshield glass onto the vehicle body and set it so that the gap between the body and the upper portion and sides of the windshield glass is even. Text in Illustration
NOTICE: Securely engage the No. 1 windshield glass stopper and No. 2 windshield glass stopper. |
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(3) When using a new windshield glass:
Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.
HINT:
When reusing the windshield glass, check and correct the matchmark positions.
(4) When reusing the windshield glass:
Check the position of the matchmarks and make adjustments.
(5) Remove the windshield glass.
(d) Apply Primer M to the exposed part of the vehicle body. Text in Illustration
NOTICE:
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(e) Using a brush or sponge, coat the application area of adhesive with primer G as shown in the illustration. Text in Illustration
NOTICE:
HINT: If Primer G is applied to any areas other than that which is specified, wipe off the primer with a clean shop towel before it dries. |
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(f) Install the windshield outside moulding LH and windshield outside moulding RH to the windshield glass. NOTICE:
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(g) Cut off the tip of the cartridge nozzle as shown in the illustration.
Text in Illustration
*a |
Adhesive |
*b |
Sealer Gun |
*c |
Cartridge Nozzle |
- |
- |
(h) Load the sealer gun with the cartridge.
(i) Apply adhesive to the windshield glass as shown in the illustration.
Specification:
Area |
Measurement |
---|---|
a |
8 mm (0.315 in.) |
b |
12 mm (0.472 in.) |
c |
7.2 mm (0.283 in.) |
d |
4.5 mm (0.117 in) |
e |
26.9 mm (1.05 in.) |
HINT:
After cutting off the tip, use all adhesive within the times indicated in the table below.
Usage time frame:
Temperature |
Usage Time Frame |
---|---|
35°C (95°F) |
15 minutes |
20°C (68°F) |
1 hour 40 minutes |
5°C (41°F) |
8 hours |
(j) Using suction cups, engage the No. 1 windshield glass stopper and No. 2 windshield glass stopper, position the windshield glass so that the matchmarks are aligned and install the windshield glass.
NOTICE:
(1) Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.
(2) Using a scraper, remove any excess or protruding adhesive. HINT: Apply adhesive to the windshield glass rim. |
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(3) Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.
HINT:
Follow the instructions for each adhesive manufacturer or the corresponding owner's manual for the minimum amount of time necessary prior to driving the vehicle.
Usage time frame:
Temperature |
Minimum Time Prior to Driving Vehicle |
---|---|
35°C (95°F) |
1 hour 30 minutes |
20°C (68°F) |
5 hours |
5°C (41°F) |
24 hours |
7. CHECK WINDSHIELD GLASS
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
8. INSTALL VISOR HOLDER LH
Click here
9. INSTALL VISOR HOLDER RH
HINT:
Use the same procedure as for the LH side.
10. INSTALL VISOR ASSEMBLY LH (w/ Vanity Light)
Click here
11. INSTALL VISOR ASSEMBLY RH (w/ Vanity Light)
HINT:
Use the same procedure as for the LH side.
12. INSTALL VISOR ASSEMBLY LH (w/o Vanity Light)
Click here
13. INSTALL VISOR ASSEMBLY RH (w/o Vanity Light)
HINT:
Use the same procedure as for the LH side.
14. INSTALL ROOF CONSOLE BOX ASSEMBLY
Click here
15. INSTALL FRONT PILLAR GARNISH LH
Click here
16. INSTALL FRONT PILLAR GARNISH RH
HINT:
Use the same procedure as for the LH side.
17. INSTALL ASSIST GRIP SUB-ASSEMBLY
Click here
18. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH
(a) Connect the front door opening trim weatherstrip LH.
19. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure as for the LH side.
20. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Toyota Safety Sense)
Click here
21. INSTALL FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)
Click here
22. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)
Click here
23. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror)
Click here
24. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)
Click here
25. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here
26. INSTALL FRONT FENDER UPPER PROTECTOR LH
Click here
27. INSTALL FRONT FENDER UPPER PROTECTOR RH
HINT:
Use the same procedure as for the LH side.
28. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH
Click here
29. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH
Click here
30. INSTALL FRONT WIPER ARM HEAD CAP
Click here
31. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
5.4 N·m {55 kgf·cm, 48 in·lbf}
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
32. ADJUST FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense)
Click here
Sliding Roof Switch Assembly
Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL SLIDING ROOF SWITCH ASSEMBLY (ROOF CONSOLE BOX ASSEMBLY)
(a) Connect the connector.
(b) Engage the 4 clips to install the sliding roof switch assembly (roof console
box assembly).
Removal
REMOVAL
P ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL GENERATOR ASSEMBLY
(a) Install the generator bracket to the generator assembly with the bolt.
Torque:
20 N·m {204 kgf·cm, 15 ft·lbf}
(b) Install the generator assembly with the 2 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(c) Connect the generato ...
How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use the following procedure to troubleshoot the audio and visual system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
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