Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT AXLE HUB

2. INSTALL FRONT SUSPENSION UPPER ARM

(a) Install a new nut and clip.

(a) Install a new nut and clip.

Torque:

110 N·m {1122 kgf·cm, 81 ft·lbf}

3. INSTALL FRONT SUSPENSION LOWER ARM

(a) Install the front suspension lower arm with the 2 bolts.

(a) Install the front suspension lower arm with the 2 bolts.

Torque:

160 N·m {1631 kgf·cm, 118 ft·lbf}

4. INSTALL TIE ROD END SUB-ASSEMBLY

(a) Install the tie rod end with the nut.

(a) Install the tie rod end with the nut.

Torque:

91 N·m {928 kgf·cm, 67 ft·lbf}

(b) Install a new cotter pin.

NOTICE:

If the holes in the cotter pin are not aligned, tighten the nut an additional 60°.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY

(a) Install the stabilizer link onto the steering knuckle with the nut.

(a) Install the stabilizer link onto the steering knuckle with the nut.

Torque:

70 N·m {714 kgf·cm, 52 ft·lbf}

HINT:

If the ball joint turns together with the nut, use a hexagon (6 mm) wrench to hold the stud.

6. INSTALL FRONT AXLE HUB NUT (for 4WD)

(a) Install the hub nut.

(a) Install the hub nut.

Torque:

235 N·m {2396 kgf·cm, 173 ft·lbf}

(b) Install the adjusting cap and cotter pin.

7. INSTALL FRONT AXLE HUB GREASE CAP (for 4WD)

8. INSTALL FRONT DISC

9. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

(a) Install the front disc brake caliper with the 2 bolts.

(a) Install the front disc brake caliper with the 2 bolts.

Torque:

123 N·m {1254 kgf·cm, 91 ft·lbf}

(b) Install the brake tube bracket onto the steering knuckle with the bolt.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(c) Using a union nut wrench, connect the brake tube to the disc brake cylinder.

Torque:

15 N·m {155 kgf·cm, 11 ft·lbf}

10. INSTALL FRONT SPEED SENSOR

(a) Install the speed sensor wire harness onto the steering knuckle with the bolt.

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

(b) Engage the 2 clips.

(c) Install the speed sensor with the bolt.

Torque:

8.3 N·m {85 kgf·cm, 73 in·lbf}

11. INSTALL FRONT WHEEL

Torque:

113 N·m {1152 kgf·cm, 83 ft·lbf}

12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click here 13. FILL RESERVOIR WITH BRAKE FLUID (for Hydraulic Brake Booster)

13. FILL RESERVOIR WITH BRAKE FLUID (for Hydraulic Brake Booster)

Click here 14. FILL RESERVOIR WITH BRAKE FLUID (for Vacuum Brake Booster)

14. FILL RESERVOIR WITH BRAKE FLUID (for Vacuum Brake Booster)

Click here 15. BLEED MASTER CYLINDER (for Vacuum Brake Booster)

15. BLEED MASTER CYLINDER (for Vacuum Brake Booster)

Click here 16. BLEED BRAKE LINE (for Hydraulic Brake Booster)

16. BLEED BRAKE LINE (for Hydraulic Brake Booster)

Click here 17. BLEED BRAKE LINE (for Vacuum Brake Booster)

17. BLEED BRAKE LINE (for Vacuum Brake Booster)

Click here 18. INSPECT FLUID LEVEL IN RESERVOIR (for Hydraulic Brake Booster)

18. INSPECT FLUID LEVEL IN RESERVOIR (for Hydraulic Brake Booster)

Click here 19. INSPECT FLUID LEVEL IN RESERVOIR (for Vacuum Brake Booster)

19. INSPECT FLUID LEVEL IN RESERVOIR (for Vacuum Brake Booster)

Click here 20. INSPECT FOR BRAKE FLUID LEAK

20. INSPECT FOR BRAKE FLUID LEAK

21. CHECK VSC SENSOR SIGNAL (for Hydraulic Brake Booster)

Click here 22. CHECK VSC SENSOR SIGNAL (for Vacuum Brake Booster)

22. CHECK VSC SENSOR SIGNAL (for Vacuum Brake Booster)

Click here 23. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

23. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here Front Axle Hub Bolt

Removal
REMOVAL PROCEDURE 1. PRECAUTION NOTICE: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, mak ...

Front Axle Hub Bolt
Installation INSTALLATION PROCEDURE 1. INSTALL FRONT AXLE HUB BOLT (a) Install a new hub bolt through the axle hub. (b) Install the washer plate, as shown in the illustration, through the hub ...

Other materials:

System Description
SYSTEM DESCRIPTION 1. SYSTEM DESCRIPTION The following pattern will be used: "Operation" indicates user operation using the smart key system. "Expected operation of the vehicle" indicates how a known good vehicle will react in accordance with each operation. "Suspected ...

Pre-collision System Warning Buzzer
Components COMPONENTS ILLUSTRATION *1 SKID CONTROL BUZZER - - Inspection INSPECTION PROCEDURE 1. INSPECT SKID CONTROL BUZZER (a) Make sure that there is no looseness in the locking part and connecting part of the conne ...

On-vehicle Inspection
ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT AIR CONDITIONER PRESSURE SENSOR (for Automatic Air Conditioning System) (a) Check the wire harness. (1) Disconnect the A34 air conditioner pressure sensor connector. (2) Disconnect the A35 and A36 air conditioning amplifier assembly connector. ...

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