Toyota Tacoma 2015-2018 Service Manual: Disassembly
DISASSEMBLY
PROCEDURE
1. FIX VANE PUMP ASSEMBLY
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(a) Using SST, fix the vane pump assembly in a vise. SST: 09630-00014 09631-00132 NOTICE: When using a vise, do not overtighten it. |
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2. REMOVE POWER STEERING SUCTION PORT UNION
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(a) Remove the bolt and suction port union. |
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(b) Remove the O-ring from the suction port union.
3. REMOVE FLOW CONTROL VALVE ASSEMBLY
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(a) Remove the pressure port union. |
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(b) Remove the O-ring from the pressure port union.
(c) Remove the flow control valve assembly and compression spring.
4. REMOVE REAR VANE PUMP HOUSING
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(a) Remove the 4 bolts and rear vane pump housing from the front vane pump housing. |
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(b) Using a screwdriver, remove the O-ring from the rear vane pump housing. |
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5. REMOVE PULLEY SHAFT SUB-ASSEMBLY
(a) Using a screwdriver, remove the snap ring from the pulley shaft sub-assembly.
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(b) Remove the pulley shaft. NOTICE: Be careful not to drop or damage the pulley shaft. If damaged, replace it with a new one. |
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6. REMOVE VANE PUMP ROTOR
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(a) Remove the 10 vane pump plates. NOTICE: Take care not to drop the vane pump plates. |
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(b) Remove the vane pump rotor from the front vane pump housing.
7. REMOVE VANE PUMP CAM RING
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(a) Remove the vane pump cam ring from the front vane pump housing. |
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8. REMOVE FRONT VANE PUMP SIDE PLATE
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(a) Remove the front vane pump side plate from the front vane pump housing. |
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(b) Using a screwdriver, remove the O-ring from the front vane pump side plate. |
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(c) Remove the O-ring from the front vane pump housing. |
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9. REMOVE VANE PUMP HOUSING OIL SEAL
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(a) Using screwdriver, remove the vane pump housing oil seal. Text in Illustration
NOTICE: Be careful not to damage the front vane pump housing. |
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Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
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Removal
REMOVAL
PROCEDURE
1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package)
2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
3. REMOVE FAN AND GENERATOR V BELT
4. DRAIN POWER STEERI ...
Other materials:
Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART
HINT:
If a trouble code is displayed during the DTC check, inspect the trouble areas
listed for that code. For details of the code, refer to the "See page" below.
Lighting system
DTC Code
Detection Item
See page
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Data List / Active Test
DATA LIST / ACTIVE TEST
READ DATA LIST
NOTICE:
In the table below, the values listed under "Normal Condition" are reference
values. Do not depend solely on these reference values when deciding whether a part
is faulty or not.
HINT:
Using the Techstream to read the Data List allows ...
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE RADIATOR DRAIN COCK PLUG
(a) Remove the radiator drain cock plug from the radiator assembly.
(b) Remove the O-ring from the radiator drain cock plug.
2. REMOVE RADIATOR TO SUPPORT SEAL
(a) Remove the 2 radiator to support seals from the radiator assem ...