Toyota Tacoma manuals

Toyota Tacoma 2015-2018 Service Manual: Disassembly

DISASSEMBLY

PROCEDURE

1. FIX VANE PUMP ASSEMBLY

(a) Using SST, fix the vane pump assembly in a vise.

SST: 09630-00014

09631-00132

NOTICE:

When using a vise, do not overtighten it.

2. REMOVE POWER STEERING SUCTION PORT UNION

(a) Remove the bolt and suction port union.

(b) Remove the O-ring from the suction port union.

3. REMOVE FLOW CONTROL VALVE ASSEMBLY

(a) Remove the pressure port union.

(b) Remove the O-ring from the pressure port union.

(c) Remove the flow control valve assembly and compression spring.

4. REMOVE REAR VANE PUMP HOUSING

(a) Remove the 4 bolts and rear vane pump housing from the front vane pump housing.

(b) Using a screwdriver, remove the O-ring from the rear vane pump housing.

5. REMOVE PULLEY SHAFT SUB-ASSEMBLY

(a) Using a screwdriver, remove the snap ring from the pulley shaft sub-assembly.

(b) Remove the pulley shaft.

NOTICE:

Be careful not to drop or damage the pulley shaft. If damaged, replace it with a new one.

6. REMOVE VANE PUMP ROTOR

(a) Remove the 10 vane pump plates.

NOTICE:

Take care not to drop the vane pump plates.

(b) Remove the vane pump rotor from the front vane pump housing.

7. REMOVE VANE PUMP CAM RING

(a) Remove the vane pump cam ring from the front vane pump housing.

8. REMOVE FRONT VANE PUMP SIDE PLATE

(a) Remove the front vane pump side plate from the front vane pump housing.

(b) Using a screwdriver, remove the O-ring from the front vane pump side plate.

(c) Remove the O-ring from the front vane pump housing.

9. REMOVE VANE PUMP HOUSING OIL SEAL

(a) Using screwdriver, remove the vane pump housing oil seal.

Text in Illustration

*a

Cloth

NOTICE:

Be careful not to damage the front vane pump housing.

Components
COMPONENTS ILLUSTRATION ILLUSTRATION ...

Removal
REMOVAL PROCEDURE 1. REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ Off Road Package) 2. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 3. REMOVE FAN AND GENERATOR V BELT 4. DRAIN POWER STEERI ...

Other materials:

Rear Power Outlet Socket
Components COMPONENTS ILLUSTRATION ILLUSTRATION Installation INSTALLATION PROCEDURE 1. INSTALL POWER OUTLET SOCKET ASSEMBLY (a) Install the clamp. (b) Connect the connector. (c) Using a torx socket wrench T30, install the 4 screws and the power outlet socket assemb ...

System Description
SYSTEM DESCRIPTION 1. SEAT BELT WARNING SYSTEM DESCRIPTION (a) Seat belt warning light operation for driver seat belt: The seat belt warning light on the combination meter assembly illuminates, blinks or turns off in accordance with the driver seat belt state, vehicle speed, shift lever posit ...

Fail-safe Chart
FAIL-SAFE CHART FAIL-SAFE FUNCTION (a) When a malfunction occurs in the lane departure alert system, a message will be displayed on the multi-information display in the combination meter assembly and the lane departure alert system will be disabled depending on the malfunction. War ...

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